01
Air Preparation Units
Filter, regulator, lubricator (FRL) selection; microfiltration and dryer integration.
[ 04 / SERVICE ]
Pneumatic System Design.
Air conditioning, valve terminal, sensor integration and ATEX compliant safety architecture — engineering from a single source.
Pneumatic system; When installed correctly, it is one of the most reliable and easiest to maintain automation technologies. Hydroport designs every component from air conditioning to safety valve with engineering discipline.
What do we offer in this service?
- ISO P&ID + circuit in 1219 standard scheme
- Festo, SMC, Camozzi authorized distributor
- ATEX zone 1/2 and 21/22 environment compatibility
- IO-Link valve terminal integration (Festo, SMC)
- Safety category PL d / e certified design
[ SCOPE OF SERVICE ]
Design areas.
02
Valve Island & Manifold
Multi-station valve terminal, IO-Link or CAN communication; special manifold design.
03
Cylinder & Actuator Selection
Correct bore + stroke + cushion + sensor combination; ATEX, food compatible options.
04
Safety Circuit
Safety valve, locking chain, pressure relief and LOTO compliance in PL d/e category.
[ PROCESS ]don't work with you
don't work with you
Our form.
5 steps from first phone call to guaranteed delivery. Transparent, measurable and with engineering discipline.
- 01
Needs Analysis
We start with field survey, line conditions and existing system breakdown.
- 02
Solution Design
We prepare technical file with circuit diagram, hydraulic calculation and BOM.
- 03
Offer & Approval
We offer transparent item-by-item offer, deadline and payment plan.
- 04
Application
Manufacturing in our own facility, delivery with assembly and testing in the field.
- 05
Maintenance & Support
Periodic maintenance contract and 7/24 emergency service. We have your back with.
Design capabilities.
| Parameter | Range |
|---|---|
| Operating pressure | 0.5 — 16 bar |
| Roller bore | Ø8 — Ø320 mm |
| Cycle speed | ≤ 5 m/s (uncontrolled), ≤ 2 m/s (cushioned) |
| Safety category | PL c / d / e (ISO 13849) |
| ATEX zone | 1, 2, 21, 22 (gas + dust) |
| Communication | IO-Link, Profinet, EtherCAT, CANopen |
Field stories.
Robot environment pneumatic
IO-Link valve terminal + safety architecture on the assembly line with 12 stations; PL d compliance.
FDA compliant line
dairy filling line.
Frequently asked questions.
ATEX Which brands do you work with in the required field?
The ATEX approved valve series from Festo, SMC and Camozzi are our main choice. Certificate documents are in the project delivery file.
Can you integrate IO-Link?
Yes. On the PLC side, Siemens S7 + IO-Link master combination is our standard configuration.
Only component sales or full solution?
Both options are possible. We mostly offer design + component + field installation supervision as a package.
[ CONTACT ]
Share the air line brief.
Send motion diagram + pressure condition; We will send the concept design within 2 business days.